PEEK5600LF30
PEEK HPV is a peek material with low friction coefficient and good wear resistance. Among them, The composition consists of 70% PEEK, 10% PTFE, 10% graphite, and 10% carbon fiber.
OVERVIEW
The name of this material is PEEK5600LF30. The filling of graphite and PTFE can well reduce the friction coefficient of the material, and can still reduce the energy consumption and noise in the use process without using the lubricating medium; The addition of carbon fiber can improve the rigidity of the material. Compared with other brands, its disadvantage is that its brittleness is large, that is, its impact strength is small.
What is PEEK?
Poly (ether ether ketone)(PEEK) is a linear polymer whose main chain is composed of Aryl, ketone and ether bonds. PEEK has a large number of benzene rings in its molecular chain, so its heat resistance can match that of polyimide, while two ether chains and a renegade group provide the material with flexibility and excellent workmanship.
The structure is as follows：
Advantages
High Temperature Performance
Suitable for continuous-use temperatures up to 260°C (500°F). Glass transition temperatures up to 143°C (289.4°F).
High Wear Resistance
Low coefficient of friction. High abrasion and cut-through resistance.
Mechanical Strength and Dimensional Stability
High strength and stiffness in demanding conditions. Excellent long-term creep and fatigue properties.
Resistance to Harsh Chemicals
Withstands a wide range of acids and bases and shows excellent performance in hydrocarbons and organic solvents.
High Electrical Integrity
Maintains stable electrical performance even in high-temperature or humid environments, suitable for insulation components.
High Purity & Bio-inert
Complies with industrial purity standards, non-toxic and non-reactive with biological substances, ideal for food-contact or medical-related applications.
What Industries are PEEK used in?
At present, PEEK is widely used in the fields of petroleum, food processing, automobile and aerospace because of its excellent electrical, mechanical, high temperature and corrosion resistance.
Aerospace
Food
Mechanics
Medicine
Oil and gas
Semiconductors
PEEK Manufacturing Plant
We started the PEEK polymerization project in 2014 and completed the pilot test in 2016. In 2018, Shandong Junhao HPP Co., Ltd. was officially established in Jining, Shandong Province, China, to carry out industrial production of PEEK polymerization, and finally in 2019, we complete the production of PEEK industrial chain.
PEEK Material and Types of Its Modification
Blending modification is the most commonly used method for modifying PEEK materials. Typically, fibers, metal oxides, inorganic fillers, and high-molecular polymers (such as PTFE) can be added to the raw materials. The PEEK composite material prepared by this method can improve the defects of PEEK by using the composite effect, and improve the comprehensive properties of the material to a great extent.
The addition of PTFE, graphite and carbon fibre makes PEEK5600LF30 a bearing grade plastic. Its superior friction properties (low coefficient of friction, wear resistance, high peak pressure limit) make this grade an ideal material for friction applications. It is suitable for the manufacture of wear strips, friction discs and other products.
According to the liquidity, it can be subdivided into: PEEK3600LF30; PEEK5600LF30. PEEK3600GF30 is a high mobility PEEK particle.
| Item | Test Standard or Instrument | Unit | PEEK+30%(Carbon fiber+Graphite+PTFE)PEEK3600LF30 | PEEK+30%(Carbon fiber+Graphite+PTFE)PEEK5600LF30 |
|---|---|---|---|---|
| Tensile strength (23 ℃) | ISO-527 | MPa | 140 | 140 |
| Tensile modulus (23 ℃) | ISO-527 | GPa | 14 | 14 |
| Tensile elongation (23 ℃) | ISO-527 | % | 3.0 | 3.0 |
| Bending strength (23 ℃) | ISO 178 | MPa | 210 | 210 |
| Bending modulus (23 ℃) | ISO 178 | GPa | 11.5 | 11.5 |
| Compressive strength (23 ℃) | ISO 604 | MPa | 165 | 165 |
| LZOD notched impact strength | ISO 180/A | KJ/㎡ | 28 | 31 |
Process with Ease When Specifying PEEK High-Performance Polymers
PEEK polymer is capable of being processed on conventional thermoplastic equipment. Unfilled and filled grades may be supplied in the form of granules, powder or ultra-fine powder. Granules are generally recommended for injection moulding, extrusion, monofilament and wire coating operations. Powder is used for compression moulding whilst fine powders are generally used for coating processes and composite pre-preg manufacture.
Injection Moulding
Most standard reciprocating screw injection moulding machines are capable of moulding unfilled and filled PEEK grades. Complex and intricate high performance components can be mass-produced without annealing or conventional machining. technical experts can assist with design and process variables such as machine design, barrel capacity, screw and mold design and gating.
Extrusion
PEEK thermoplastics can be used in extrusion processes and equipment including wire coating, profile extrusion, film, pipe, sheet and monofilament production. Unfilled and filled grades are readily extruded using conventional melt processing technology. Our highly experienced technical team can help define the machine design and address any processing challenges.
Compression Molding
Compression moulded parts are generally more crystalline, have a higher modulus and tensile strength and are harder with a lower ductility. Glass and carbon fibres may be combined with PEEK for compression moulding. Our technical team recommends that our customers anneal parts with very thick sections to relieve stresses.